Benefits

    One of the 
    greatest 
    benefits is the 
    elimination of 
    paperwork and 
    manual 
    tracking, thus 
    enabling the 
    staff to become 
    more 
    productive.
__________

    Vital Tool

   CMMS is the 
    effective tool 
    for analysis 
    and strategical 
    decision   
    making 
    in maintenance
    by monitoring 
    the key 
    performance 
    indicators.

CMMS Implementation

Process

• Help you select the best ERP / CMMS depending upon the budget, usage

• Help implement CMMS

• Migrate / input initial data CMMS

• Master tag list preparation

• Criticality analysis

• Data population (if Maximo - Equipment, Inventory, Preventive Maintenance, Plans, Labour and Resources

• Maintenance strategy build
        1. Assess current maintenance strategy
        2. Compare with best in class to identify the gap
        3. Revise strategy
        4. Define Key Performance Indicators (KPI)
        5. Establish maintenance performance monitoring

ERP - PM / MM Implementation

We provide implementation support for Maintenance and Materials modules of ERP's like SAP,   JD Edwards, Peoplesoft, Baan etc.

Process

• Migrate / input initial data in ERP / CMMS

• Master Tag list preparation

• Criticality analysis

• Data population
         1. If SAP - Technical objects, Bill of Material & PM Planning
         2. If Maximo - Equipment, Inventory, Preventive Maintenance,   
             Plans, Labour &  Resources

• Maintenance strategy build
         1. Assess current maintenance strategy
         2. Compare with best in class to identify the gap
         3. Revise strategy
         4. Define Key Performance Indicators (KPI)
         5. Benchmarking
         6. Establish maintenance performance monitoring

Benefits

• Smooth implementation that meets its objectives - error free data collection, population is a voluminous task - ERP / CMMS implementation would fail if this is not done correctly

• Experienced resources -  first time implementers lack the required expertise and find it difficult to spare the resources

• Focus on what your needs are rather than what a particular software offers - most implementation fail on this count. After investing heavily, these systems are used for work order generation alone in many places

• Years of experience working on your side - we have specialists who have flawless implementations to our credit - our chief Mr. T. V. Ramaswamy has been involved in computerization since late 1970's

Maintenance Data Warehousing - Manufacturing

Service, Reliability and Warranty tracking for Manufacturers

Process

• Data mining , Online analytical processing (OLAP)

• Measure installed equipment performance

• Reliability and warranty analysis

• Spend analysis – service & spares costs

 Benefits

• Identify areas for improvement

• On-time service delivery - customer satisfaction

• Better spares & service planning

• Better cost control

Maintenance Data Warehousing - Process Industry

Enterprise Asset Management - Performance Analysis

Process

• Mine data from your  maintenance database through remote login / test client

• Online analytical processing (OLAP)

• Maintenance Intelligence – plant equipment performance

• Reliability analysis – chronic and sporadic failures

• Spend analysis – maintenance & materials costs

• Maintenance work management analysis

 Benefits

• Improved maintenance strategy

• Planned & proactive maintenance

• Maintenance prevention where appropriate

• Better spares & service planning

• Sustained equipment performance

• Higher reliability of plant equipment

• Reduced maintenance costs

Process

• Convert manual drawings in to digital drawings

• Vectorize the digital drawings

• Update and revise the drawings

• Host the software tool for drawing management

• Correlate the equipments based on operation, location, hierarchy

Benefits

• Central repository of total plant drawings

• Easier access to drawings

• Easier updating / revision of drawings

• Make only the latest versions available

• Reduce tracking time of drawings

• Integrate with the existing CMMS